3 min readfrom Marine Insight

Real Life Incident: Why Visual Contact Matters In Tugboat Operations?

Our take

A recent fatal tugboat accident during a shipyard berthing operation underscores the critical importance of visual contact in maritime operations. The incident, prompting renewed calls for enhanced line-handling safety protocols, highlights the potential for devastating consequences when communication and situational awareness are compromised. Maintaining clear visual confirmation of line status and personnel remains paramount.
Real Life Incident: Why Visual Contact Matters In Tugboat Operations?

The recent fatal tugboat accident during a shipyard berthing operation serves as a stark reminder of the inherent risks within maritime operations and the critical importance of adhering to established safety protocols. The incident, involving a cargo vessel in ballast guided by a pilot, highlights a failure in line-handling procedures, ultimately leading to tragic consequences. This isn't an isolated event; recent incidents underscore broader concerns within the maritime sector. We’ve previously reported on the perilous situation faced by a third engineer who went missing after a strike on a bulker in the Strait of Hormuz, resulting in a blackout and fire Third Engineer Goes Missing After Strike On Bulker In Strait Of Hormuz Leads To Blackout & Fire, and the disturbing case of a suspected hate crime attack on Filipino cargo ship crew in the UK 3 Arrested For Attempted Murder After Suspected Hate Crime Attack On Filipino Cargo Ship Crew In UK, both demonstrating the multifaceted challenges facing seafarers globally. The confluence of these events underscores a need for a renewed focus on safety culture and operational best practices.

The core of the issue, as highlighted by this incident, is the seemingly simple, yet critically important, element of visual contact. Relying solely on verbal communication or assumed understanding between tug operators and the vessel's crew creates a vulnerability that can rapidly escalate into a dangerous situation. The complexities of berthing maneuvers, particularly in confined spaces like shipyards, demand constant, direct observation to anticipate changes in vessel movement and adjust line tension accordingly. The absence of this visual feedback loop leaves room for misinterpretation and delayed responses, potentially leading to collisions and, as demonstrated, fatal outcomes. Moreover, the increasing prevalence of larger vessels and more complex port infrastructure amplifies these risks, making the need for robust line-handling procedures even more acute. The global maritime workforce is evolving, as evidenced by India’s emergence as the second-largest supplier of seafarers India Overtakes China To Become World’s 2nd Largest Supplier Of Seafarers, and ensuring standardized, rigorous training across diverse crews is paramount.

Beyond the immediate procedural adjustments, this incident compels a deeper examination of risk assessment protocols within port operations. Current methodologies often prioritize efficiency and throughput, potentially overlooking the subtle yet critical factors that contribute to safe line handling. A calibrated approach, integrating real-time data from vessel tracking systems and weather monitoring, alongside mandatory visual contact requirements, is essential. Furthermore, the role of pilotage needs careful consideration; while pilots provide invaluable expertise, their effectiveness is contingent upon clear communication and a shared understanding of operational procedures with the vessel’s master and the tugboat crew. Peer-reviewed research into the efficacy of various line-handling techniques, incorporating empirical data on incident rates and near misses, can inform the development of more robust and adaptive safety standards. This requires a move away from reactive measures, addressing incidents after they occur, to a proactive, predictive approach leveraging ocean intelligence to mitigate potential hazards before they materialize.

The consequences of this accident extend beyond the immediate loss of life; they erode trust in maritime safety and highlight the need for a culture of continuous improvement. The integrated data ecosystem within the maritime sector offers an unprecedented opportunity to learn from these events, to analyze patterns, and to develop predictive models that can identify and mitigate risks before they lead to tragedy. Moving forward, a critical question arises: will the maritime industry prioritize a shift towards proactive safety measures, embracing innovation and global collaboration to ensure the well-being of seafarers and the integrity of maritime operations, or will we continue to react to preventable incidents with reactive solutions? The answer will determine the future trajectory of maritime safety and the resilience of the global supply chain.

cargo ship

A cargo vessel in ballast arrived in a port to enter a shipyard under the guidance of a pilot. The pilot and Master agreed on a manoeuvring plan.

The two tugs in attendance were to accept two mooring lines each, from the bow and stern central chocks of the vessel respectively. The two lines were supposed to be passed to each attending tug together as one.

At the arriving vessel’s stern, this was done quickly. At the bow, only one line was given to the attending tug forward. This line was attached to the tug’s towing hook and, unknown to the tug Master, it was made fast on the arriving vessel.

While waiting for the second mooring line, the tug passed dangerously close to the port bow of the vessel. The two personnel in the tug’s towing area had to move around to avoid the risks posed by the line that had been secured.

cargo ship
Image for representation purpose only

The forward tug then manoeuvred to take the second mooring line, which was now suspended from the bow of the vessel. As the tug manoeuvred, the line already secured came under strain, again coming dangerously close to the two seafarers on the stern of the tug. One of them ducked, and the mooring line made a glancing blow on his helmet, knocking it off his head.

The deckhand next to him was struck in the chest by the line under tension and seriously injured. The stretched line then pulled the tug towards the vessel and caused the tug to contact the vessel.

The uninjured seafarer released the line using the emergency release device on the hook. He also reported the events to the Master at the controls. The tug Master immediately reported the situation to the pilot and the pilot station and requested an ambulance.

The victim was quickly transported to the dock, and medical teams were mobilised. The victim was in a serious condition and was taken to the hospital by the paramedics without delay. Despite all efforts, the victim succumbed to his injuries.

The investigation found, among other things, that the enclosed forecastle deck of the arriving vessel made it difficult for the crew on the fo’c’sle deck to establish effective communication or eye contact with the crew on the stern of the tug.

The investigation also found that the tug company should establish procedures for situations where the mooring lines cannot be given at the same time, including precautions to be taken by the tug personnel.

Lessons Learned

  • Line handling operations are very common but inherently hazardous for tug crews. Thorough failsafe procedures, crew compliance with the procedures, and excellent communication are the touchstones for crew safety.
  • There is no substitute for visual observation from one vessel to the other to inform the situational awareness of all involved.

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